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　PLC控制系統的設備與調試，觸及到各項作業，而且只能按序進行，一環緊扣一環，稍有不小心都將導致調試失利，不但延誤工期，甚至會損壞設備。本文介紹了在現場實踐中總結出的PLC控制系統的設備與調試技能經驗，并對現場經常出現的設備、調試相關問題，提出評論定見和解決計劃。

　　一、體系的設備與調試

　　合理安排體系設備與調試程序，是確保高效優質地完成設備與調試任務的要害。

　　1、前期技能準備

　　體系設備調試前的技能準備作業越充沛，設備與調試就會越順暢。前期技能準備作業包含下列內容：

　　(1)熟悉PC隨機技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規程。

　　(2)深化了解規劃材料、對體系工藝流程，特別是工藝對各生產設備的操控要求要有全面的了解，在此基礎上，按子體系制造工藝流。程聯鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準備的重要環節。

　　(3)熟悉各工藝設備的功用、規劃與設備狀況，特別是各設備的操控與動力接線圖，并與什物相對照，以及時發現過錯并糾正。

　　(4)在全面了解規劃計劃與PC技能材料的基礎上，列出PC輸入輸出點號表(包含內部線圈一覽表，I/O所在位置，對應設備及各I/O點功用)。

　　(5)研讀規劃提供的程序，對邏輯雜亂的部分輸入、輸出點制造時序圖，一些規劃中的邏輯過錯，在制造時序圖時即可發現。

　　(6)分子體系編制調試計劃，然后在團體評論的基礎上綜合成為全體系調試計劃。

　　2、PLC商檢

　　商檢應有甲乙兩頭共同進行，應承認設備及備品、備件、技能材料、附件等的類型、數量、規范，其功用是否無缺待實驗室及現場調試時驗證。商檢成果，兩頭應簽署交換清單。

　　3、實驗室調試

　　(1)PLC的實驗室設備與注冊制造金屬支架，將各作業站的輸入、輸出模塊固定其上，按設備提要以同軸電纜將各站與主機、編程器、打印機等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機程序送電，裝入體系配置帶，承認體系配置，裝入編程器裝載帶、編程帶等，按操作規程將體系注冊，此刻即可進行各項操作實驗。

　　(2)鍵入作業程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進程的意圖在于驗證輸入的作業程序的正確性，該程序的邏輯所表達的工藝設備的聯鎖聯系是否與規劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進程，闡明程序有誤，應進行修正。在這一進程中，對程序的了解將逐漸加深，為現場調試作好了準備，同時也可以發現程序不合理和不完善的部分，以便進一步優化。

　　調試辦法有兩種：

　　①模仿辦法：按規劃做一塊調試板，以鈕子開關模仿輸入節點，以小型繼電器模仿生產工藝設備的繼電器與接觸器，其輔佐接點模仿設備工作時的回來信號節點。其長處是具有模仿的真實性，可以反映出開關速度差異很大的現場機械觸點和PLC內的電子觸點相互銜接時，是否會發作邏輯誤動作。其缺陷是需求添加調試費用和部分調試作業量。

　　②強置辦法：使用PLC強置功用，對程序中觸及現場的機械觸點(開關)，以強置的辦法使其“通”、“斷”，迫使程序工作。其長處是調試作業量小，簡便，不需另外添加費用。缺陷是邏輯驗證不全面，人工強置模仿現場節點“通”、“斷”，會構成程序工作不能連續，只能分段進行。

　　依據我們現場調試的經驗，對部分重要的現場節點采納模仿辦法，其他的選用強置辦法，取二者之長互補。邏輯驗證階段要著重逐日填寫調試作業日志，內容包含調試人員、時刻、調試內容、修正記載、毛病及處理、交代驗收簽字，以樹立調試作業責任制，留下調試的第一手材料。關于規劃程序的修正部分，應在規劃圖上注明，及時征求規劃者的定見，力求準確表現規劃要求。
 

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Motion Control MPL-B980C-MJ22AA MOTOR,SERVO,122.0NM,1500RPM,MULTI,460V

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IC647HSTSC30KM Server to Server Collector for Historian - Standard Server 30000 Points (M4 Key)

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IC756WDJ009K-23 DV Development Sys VB and Java, Korean, Version 2.3

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1492-SPM3D005-N MCB Supplementary Protector 0.5 A

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150-SD1NBD SMC-50 SOLID STATE MOTOR CONTROLLER 361A

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1783-US5T Stratix 2000 5 port unmanaged switch

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2090-CPWM7DF-16AF01 MP-Series 1 m Length Power Cable

20AB-DB1-B PowerFlex 70 Resistor Kit

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IC600BF800RR Local I/O Receiver Module

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IC693MDL752RR 5/12 Vdc (TTL) Output, Negative Logic, (32 points), requires (2) CBL3

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PLC-5/1771 System 1771-OD 120V AC ISOLATED OUTPUT MODULE, 6 OUTPUTS

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Motion Control F-4050-Q-H00AA BRUSHLESS MOTOR/ENCODER

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IC693CSE331 Series 90-30 Modular State Logic CPU 331

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VDNC-SH8 External Ethernet 8 Port Serial Hub

20BD014A3AYNAND0 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

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22C-B090A103 PowerFlex 400- 22 kW (30 HP) AC Drive

140XBE10000C Quantum 背板擴展模塊, CC

285-BRC24-M3 Source Brake Cordset Cable, 3m

H3Y-2 DC24 1S 5S二開/二閉

1492-SPM1D080 MCB Supplementary Protector 8 A

通用型變頻器 6SE6 440-2UD22-2BA1 2.2 KW,149 x 202 x 172

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150-C43FBD Encl. SMC-3 43 A Smart Motor Controller

1609-PSB1 1609 UPS Accessory

1771-DBMEM1 1771 Memory Module

193-EC2DD E3 Plus 9-45 A Overload Relay

198-MS17 IEC Enclosure Accessory

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CQPK3D200L2P 6 inch Monochrome/ TCP Label/ 24VDC/ UL/ cUL/ CE/ UL1604

GFK-0450 Genius PowerTRAC Block User's Manual

IC200UEX626 6 channel Analog expansion. (4) Analog inputs & (2) Analog Outputs, 2 4VDC Power Supply (*includes IC200CBL501)

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GQSI31200E2P QUICKSTART KIT 9" EL GE LABEL

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284-FAN ArmorStart Spare Parts

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1497-H-BASX-0-N Control Circuit Transformer

1606-XLE120EN Power Supply XLE 120 W Power Supply

1762-RPLDR2 MicroLogix Replacement Part

188-K3D130 Miniature Circuit Breaker 13 A

194L-HE4A-225 ACTUATOR HANDLE FOR LOAD SWITCH

2090-CPBM7DF-08AA07 MP-Series 7m Power and Brake Cable

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GC647PSC000 "Global Care###### CIMPLICITY#Proficy####, 5000###I/O"

IC200MDL750CA Conformal Coated Output 12/24VDC POS LOGIC 0.5A per point (2 groups of 16) 32 points

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IC647MTLC MTL:Mettler Weighing Terminals

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IC800SSI228RP2RR 28A, 230V, Profibus S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-L553 SLC 5/05 CONTROLLER

Industrial Computers 6181P-12TP2KHDC VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH

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IC641PCC126 Logic Engine (runtime) w/o GUI - Unlimited Points

IC800SSD228S1 28 Amp S2K Series Servo Amplifier, 230 VAC

PR-PAT-HS01 Proficy PAT - Driver For Ethernet-Coupled Hamilton Sundstrand Analect Ftir Spectrometers

20BB-DB2-1 PowerFlex 700 Resistor Kit

20DD820ACENNBEASE PowerFlex 700S AC Drive 820 A 700 Hp 20D

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2711P-K10C4A8 PanelView Plus Terminal

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1492-MS5X12V21-30 Connection Products

1495-N63 Protective Fuse Cover

行程開關 3SE53120SE13

運行版軟件 6AV2105-0BA14-0AA0 SIMATIC WinCC Runtime 專業版 128 PowerTags ASIA V14

1585J-M4TBJM-60 RJ45 Ethernet Media

1756-OF8IK ControlLogix 8 Point Analog Output Isola

188-K1C080 Miniature Circuit Breaker 8 A

194E-HE4N-175 194E Load Switch Actuator

2090-CFBM7DF-CEAA12 MP-Series 12m Servo Feedback Cable

2090-UXLF-132 Ultra Series 32A AC Line Filter

BC646PEW110 OP EWS Development Software 700 I/O w/GC

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IC200ALG320 Analog output 12 bit current 4 channel

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IC660SLA023 Red Safety Label Kit for IC660BBA023 Genius Blocks

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ControlLogix/1756 System 1756-L62 LOGIX5562 PROCESSOR WITH 4MBYTE MEMORY

Industrial Computers 6182H-7BRH6B VVCE 700, KEY/TOUCH, STD MEM, RIO/DH, AC

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RSI Software Products 9399-WINIGIT INSTAL'ION GUIDE FOR WINDOWS-BASED PROD.(ITALIAN)

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IC754VSI06MTD 6" Monochrome Quickpanel View Intermediate, Touch, 24VDC

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25C-A2P5N114 PowerFlex 527 0.4kW (0.5Hp) AC Drive

280-M35M-M1 ArmorConnect M35 Male Receptacle

FR-F740-45K 64.8KVA 85A 45KW 3相AC380V/50Hz/60Hz

1492-LKD3 IEC Term Blck 5.1x59.5x32.8mm Spr Clp

1494G-CF3N-421 NEMA 1494G Enclosed Disconnect

軟啟動器 3RW44366BC46

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IC660BBD024RR 12/24Vdc Source I/O Block, 32 Circuit, Ph B

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IC756WDN009K-23 DV Development Sys VB, Java, C++, C, Korean, Version 2.3

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