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為了進一步提升數控機床的加工精度和一致性，華中數控計劃與機床企業充分合作，實施“機床品質提升工程”計劃，將華中8型智能數控系統熱誤差補償技術應用于數控機床，致力于提高機床加工效率、加工精度和加工一致性，提升機床品質和市場競爭力。
隨著科學技術、機械制造加工業的迅速發展，對數控機床的加工精度提出越來越高的要求。提高數控機床加工精度有兩種基本方法：誤差防止法和誤差補償法。誤差防止法是指通過提高機床制造和裝配精度及設計精度、機床零部件的制造精度和安裝精度、優化機床結構、輔助部件等方法來實現。此方法的特點是成本增加大，實施起來有局限性。誤差補償法是指使用軟件技術，通過分析、統計、歸納及掌握原始誤差的特點和規律，建立誤差數學模型，進行人為誤差補償，從而減少加工誤差。此方法的特點是：經濟有效，實現相對簡單。
已故的國際著名機械制造專家、美國密西根大學教授吳賢銘曾說過：“誤差補償技術的巧妙之處在于加工出的零件精度可比加工母機的精度還高�！庇纱丝梢姡�誤差補償技術的巨大作用。
目前，誤差補償技術以其強大的技術生命力迅速被各國學者、專家所認識，并使之得以迅速發展和推廣，已成為現代精密工程的重要技術支柱之一。
熱誤差補償技術有哪幾種？
熱誤差補償技術主要分為熱誤差斜率補償和熱誤差偏置補償兩種方式：
熱誤差偏置補償又叫與位置無關的熱誤差補償，是在熱變形部件上安裝溫度傳感器，檢測傳感器的實時溫度，通過查詢補償表中對應溫度的補償值，將目標軸的機床坐標系進行偏移。用以消除該部件因熱變形導致的軸向熱位移，一般用于非移動部件，如主軸、動力頭等發熱量較大且易產生結構變形的部件上。
熱誤差斜率補償又叫與位置相關的熱誤差補償，在傳動部件（絲杠、齒輪齒條）上安裝溫度傳感器，測量出傳動部件極限溫度區間內所有溫度點對應的目標點熱變形量，通過統計和計算合理安排溫度補償間隔，將計算出的熱誤差補償數據填入補償表中。系統通過檢測溫度傳感器的實時溫度，查詢補償表中對應溫度的補償值，根據目標軸的實際位置相對于熱膨脹零點的距離折算出補償量輸出到目標軸上。用以消除傳動部件當前所在位置相對于熱膨脹零點的熱伸長量。
數控機床的主要誤差來源有哪些？
數控機床產生誤差的來源主要有：幾何誤差/運動誤差、熱誤差、控制誤差、力誤差等，通過研究發現，所有的誤差來源中熱誤差占比最高，達到近40%。
 

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ZA06B-0276-B510 Alpha 50/3000HVis servo motor with straight shaft with key and brake

20BC2P1A3AYNACC0 PowerFlex 700 AC Drive 20B

20G14NC140JN0NNNNN PowerFlex 755 AC Packaged Drive

22A-D1P4F104 PowerFlex 4 0.4 kW (0.5 Hp) AC Drive

490NAA27102 Quantum MODBUS PLUS電纜,500'

280-PWRM35B-M015 ArmorStart Three-Phase Power Media

CPM1A-8ER 8點擴展 繼電器輸出單元

1492-MR5X12 IEC 5 x 12 mm Marker Card

1494V-RA3 Connecting Rod

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運行版軟件 6AV2104-4BB04-0AE0 SIMATIC WinCC Runtime Advanced V14 Upgrade ： WinCC flexible 2008 Runtime 128 PowerTags -> WinCC Runtime Advanced 128 PowerTags V14

1585J-M4TBJM-15 RJ45 Ethernet Media

1756-OB16IEFS ControlLogix 16 Point Digital Output

188-K1B630 Miniature Circuit Breaker 63 A

194E-G3663 Abs Thermoplstc Encl 125 X 180 X 105 mm

2090-CFBM7DF-CDAF25 MP-Series 25m Feedback Cable

2090-UCSR-P900 Shunt Resistor

BC646OEM0200 OEM Edge - CIMPLICITY HMI Kit (Approval Required)

GC647DMC003 GC DataMart 3 Reporting Clients

IC200ALG230LT ANALOG INPUT 12 BIT VOLTAGE/CURRENT 4CH (LT)

IC646CSPWR-43 Proficy Cause+ Web Report User

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IC800ABK001 Panel mounted encoder battery kit for Alpha HVi amplifiers

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20G1ANC170AA0NNNNN PowerFlex 755 AC Packaged Drive

25B-E027N104 PowerFlex 525 18.5kW (25Hp) AC Drive

2715-T7CD PanelView 5500 6.5 in. Graphic Terminal

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1794-IB16XOB16P Flex 32 Point Digital Combination Module

194E-AA32 194E Load switch

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2090-CSWM1DF-14AA30 Kinetix 30m Smartlink Single Cable

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GC646MPPS99 GlobalCare for Logic Developer PLC Professional - Unlimited Seat Site License

HE693PBM101 Discontinued Part. Check with GE IP on migration path.

IC610CHS101RR Rack, Non-Expandable, 115/230Vac Power Supply (5 Slots)

IC647HSTSC30KM Server to Server Collector for Historian - Standard Server 30000 Points (M4 Key)

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MicroLogix 1500/1769 System D1761-6.4 AIC + ADVANCED INTERFACE CONVERTER USER MANUAL

PLC-5/1771 System 1771-P4R POWER SUPPLY,REDUNDANT,SLOT,8A,120V AC

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1492-SPM3D005 MCB Supplementary Protector 0.5 A

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150-SCMR SMC-50 CONTROL MODULE 24 VDC

1738-8CFGDLXM12 ArmorPoint 8 Point Combination Module

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193-EXP-AIO-31 E300 Analog Expansion Module

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2090-CPWM7DF-16AA90 MP-Series 90m Servo Power Cable

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GA647IFESGRN00150 GCA iFIX Optn: ESig & ERec 150 I/O Run

GP-3102NT GagePort Combo NT 2-port input

IC5105KAX0001 Panel C IPC 15in Unbundled WXP

IC647HSTCC150KM Calculation Collector for Historian - Standard Server 150000 Points (M4 Key)

IC647SYM001 Scheduler Yeast Manufacturing

IC693MDL752LT 5/12/24 Vdc (TTL) Output, Neg Logic, (32 points) (LT)

IC756LDV000J-98 DV Development - Intel/Linux RedHat Op Sys, Japanese, Version 9.8

Pico Controllers 1760-DUB GFX DISPLAY WITH BUTTONS

PLC-5/1771 System 1771-OC 48V DC OUTPUT MODULE, 8 OUTPUTS

Distributed I/O 1791R-8V8P RIO 24VDC COMPACTBLK, 8 IN SOURCE 8 OUT SINK, BASE

Communications 1786-CTK CNET RG6 TOOLKIT

Operator Interface 2706-PENETK ETHERNET/IP COMMUNICATION MODULE 2706-P7X & P9X

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EtherNet/IP Products 2711P-K12C4B2 PV PLUS 1250, KEYPAD, RIO/DH, AC PS, EXT MEM

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4261A-6-N4 7 SEG PANEL DISP. 6 DIGIT. ASCII/SERIAL INTERFACE. QUICK CONN W/PROTOCOL CONV. NEMA 4

IC200ACC202 EXPANSION CONNECTOR QTY 2

IC693CSE323 Series 90-30 10-Slot State Logic CPU in base Model 323

TGT-AI0V-8-0 Target Analog Module 4 Inputs, 4 Outputs

VDNC-SF VisualDNC ShopFloor includes VisualDNC Edit and VisualDocs Basic ShopF loor.

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22C-B075A103 PowerFlex 400- 18.5 kW (25 HP) AC Drive

140XBE10000C Quantum 背板擴展模塊, CC

285-BRC24-M3 Source Brake Cordset Cable, 3m

H3Y-2 DC24 1S 5S二開/二閉

1492-SPM1D080 MCB Supplementary Protector 8 A

通用型變頻器 6SE6 440-2UD22-2BA1 2.2 KW,149 x 202 x 172

電機啟動器 3VU13403NH00

150-C43FBD Encl. SMC-3 43 A Smart Motor Controller

1609-PSB1 1609 UPS Accessory

1771-DBMEM1 1771 Memory Module

193-EC2DD E3 Plus 9-45 A Overload Relay

198-MS17 IEC Enclosure Accessory

2090-CPBM7E7-16AF07 MP-Series 7m Length Pwr and Brake Cable

2094-AL25S Kinetix Line Interface Module

CQPK3D200L2P 6 inch Monochrome/ TCP Label/ 24VDC/ UL/ cUL/ CE/ UL1604

GFK-0450 Genius PowerTRAC Block User's Manual

IC200UEX626 6 channel Analog expansion. (4) Analog inputs & (2) Analog Outputs, 2 4VDC Power Supply (*includes IC200CBL501)

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IC647PFL050 Proficy Process Systems Standard Edition 500 I/O with iFIX

IC693CHS397RR Base, CPU, 5 Slots, Use With CPU331

IC754PCMCIA001 PCMCIA Interface Adaptor

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Distributed I/O 1734D-IB16S 24 VDC 16 IN, DNET COMMS, SPRING

Application-specific products 1803-EEM01 EEM, 8 ANALOG, 4 TO 20 MA

Operator Interface 2711-T10G1 PV1000 GRAYSCALE TOUCH, RIO & RS232 PRINT

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Motion Control 2090-UXLF-370 AC LINE FILTER,ULTRA,70 AMPS,3 PHASE

GQSI31200E2P QUICKSTART KIT 9" EL GE LABEL

IC646NHD000 Historical Data Analyzer

MTR-3T55-H-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-1804 STXi input module 4 points, 110V AC (AC 85V ~ 132V)

20BC085A0AYNACD1 PowerFlex 700 AC Drive 85 A 45 kW 20B

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22A-A3P6N103 PowerFlex 4- 0.75 kW (1 HP) AC Drive

140CHS41020 Quantum Quantum經濟性熱備包,140CPU11303

284-FAN ArmorStart Spare Parts

C2OOH-TS101 溫度檢測,鉑電阻信號（Pt） 4路

1492-RCDA4B40S Residual Current Device 40 A

同步光纜 6ES7960-1AA04-5BA0 同步光纜 2m

變送器 3RS10 42-1GW70

1497-G-M5-0-N Control Circuit Transformer

1606-XLE120EE Power Supply XLE 120 W Power Supply

1762-RPLDIN2 MicroLogix Replacement Part

188-K3D100-N Miniature Circuit Breaker 10 A

194L-HE4A-175 194L Control and Load Switch Actuator

2090-CPBM7DF-08AA05 MP-Series 5m Power and Brake Cable

2090-XXNPMF-14S07 Kinetix Drives 7m Standard Cable

BC647TPR700 CIMPLICITY HMI ProServer 700 I/O Runtime System with Proficy GlobalCare

GC647PRTSQL GlobalCare Complete - Proficy Portal SQL Server Connector Ver 3.0

IC200MDL750 Output 12/24VDC POS LOGIC 0.5A per point (2 groups of 16) 32 points

IC646PMB000 PMCS DDE Modbus Mini Server

IC647MT1M MT1:Met One

IC684TROLI602 CIMPLICITY HMI Plant Edition Online Course -Module 2

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IC800SSI228RP2 28 amp 230 VAC Profibus S2K servo controller for MTR series motors

SLC/1746 System 1747-L552 SLC 5/05 CONTROLLER

Industrial Computers 6181P-12TP2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH

Application-specific products 9358-PBBK03ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 03 UNITS

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IC641PCC124 Logic Engine (runtime) w/o GUI - 512 Points

IC800SSD228RS1 28A, 230V, S2K Servo Drive for MTR Series Motors

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2090-UXLF-132 Ultra Series 32A AC Line Filter

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GC647IFCLNTCRO001 GCC iFIX iClient Read Only 5 PK Keyless Runtime Version

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IC660SLA023 Red Safety Label Kit for IC660BBA023 Genius Blocks

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IC800BPK012 BSVU-12 12 amp Beta series amplifier kit

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