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IC647TSSRV025,

IC647TSSRV025

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　PLC控制系統的設備與調試，觸及到各項作業，而且只能按序進行，一環緊扣一環，稍有不小心都將導致調試失利，不但延誤工期，甚至會損壞設備。本文介紹了在現場實踐中總結出的PLC控制系統的設備與調試技能經驗，并對現場經常出現的設備、調試相關問題，提出評論定見和解決計劃。

　　一、體系的設備與調試

　　合理安排體系設備與調試程序，是確保高效優質地完成設備與調試任務的要害。

　　1、前期技能準備

　　體系設備調試前的技能準備作業越充沛，設備與調試就會越順暢。前期技能準備作業包含下列內容：

　　(1)熟悉PC隨機技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規程。

　　(2)深化了解規劃材料、對體系工藝流程，特別是工藝對各生產設備的操控要求要有全面的了解，在此基礎上，按子體系制造工藝流。程聯鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準備的重要環節。

　　(3)熟悉各工藝設備的功用、規劃與設備狀況，特別是各設備的操控與動力接線圖，并與什物相對照，以及時發現過錯并糾正。

　　(4)在全面了解規劃計劃與PC技能材料的基礎上，列出PC輸入輸出點號表(包含內部線圈一覽表，I/O所在位置，對應設備及各I/O點功用)。

　　(5)研讀規劃提供的程序，對邏輯雜亂的部分輸入、輸出點制造時序圖，一些規劃中的邏輯過錯，在制造時序圖時即可發現。

　　(6)分子體系編制調試計劃，然后在團體評論的基礎上綜合成為全體系調試計劃。

　　2、PLC商檢

　　商檢應有甲乙兩頭共同進行，應承認設備及備品、備件、技能材料、附件等的類型、數量、規范，其功用是否無缺待實驗室及現場調試時驗證。商檢成果，兩頭應簽署交換清單。

　　3、實驗室調試

　　(1)PLC的實驗室設備與注冊制造金屬支架，將各作業站的輸入、輸出模塊固定其上，按設備提要以同軸電纜將各站與主機、編程器、打印機等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機程序送電，裝入體系配置帶，承認體系配置，裝入編程器裝載帶、編程帶等，按操作規程將體系注冊，此刻即可進行各項操作實驗。

　　(2)鍵入作業程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進程的意圖在于驗證輸入的作業程序的正確性，該程序的邏輯所表達的工藝設備的聯鎖聯系是否與規劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進程，闡明程序有誤，應進行修正。在這一進程中，對程序的了解將逐漸加深，為現場調試作好了準備，同時也可以發現程序不合理和不完善的部分，以便進一步優化。

　　調試辦法有兩種：

　　①模仿辦法：按規劃做一塊調試板，以鈕子開關模仿輸入節點，以小型繼電器模仿生產工藝設備的繼電器與接觸器，其輔佐接點模仿設備工作時的回來信號節點。其長處是具有模仿的真實性，可以反映出開關速度差異很大的現場機械觸點和PLC內的電子觸點相互銜接時，是否會發作邏輯誤動作。其缺陷是需求添加調試費用和部分調試作業量。

　�、趶娭棉k法：使用PLC強置功用，對程序中觸及現場的機械觸點(開關)，以強置的辦法使其“通”、“斷”，迫使程序工作。其長處是調試作業量小，簡便，不需另外添加費用。缺陷是邏輯驗證不全面，人工強置模仿現場節點“通”、“斷”，會構成程序工作不能連續，只能分段進行。

　　依據我們現場調試的經驗，對部分重要的現場節點采納模仿辦法，其他的選用強置辦法，取二者之長互補。邏輯驗證階段要著重逐日填寫調試作業日志，內容包含調試人員、時刻、調試內容、修正記載、毛病及處理、交代驗收簽字，以樹立調試作業責任制，留下調試的第一手材料。關于規劃程序的修正部分，應在規劃圖上注明，及時征求規劃者的定見，力求準確表現規劃要求。
 

1770-KFDG RS-232C to DeviceNet Interface Module

193-EC1KH E3 125-630 A Overload Relay

198-N1 IEC Closing Enclosure Accessory

2090-CPWM7DF-08AA01 MP-Series 1m Standard Power Cable

2098-DSD-HV030 Ultra 3000 Servo Drive

GC646MBP001 Proficy GlobalCare Complete for ME Professional Development Suite

IC200ETM001 EXPANSION TRANSMITTER, includes IC200ACC201 termination plug.

IC640BSS303RR Series Six Interface Board

IC647ADC005 PA Dashboard Client 5 Pak

IC647PCL100 Proficy Process Systems Standard Edition 1000 I/O with CIMPLICITY

IC693CBL312 I/O rack expansion cable, 0.15 Meters, Shielded

IC754ACC12GAS Gasket for 12 inch QuickPanel View & Control

IMC-316E-X-D 6 amp IMC enhanced servo motor controller

SLC/1746 System 9399-EMMAN PLC-2,-5,-500 PROCESSOR EMULATION GUIDE

Open Automation Systems 1789-STRT1FR SOFTLOGIX 5800 STARTER KIT FRENCH

Application-specific products 1404-M805A-CNT 1404-M8 CONTROLNET PM3000 120/240V P.S.

Operator Interface 2711-K10G16L1 PV1000 GRAYSCALE KEY, DF1 & RS232 PRINT

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Support 9381-P1KENS SUPT RENEWAL CONTRACT FOR 9381P1KEN

DeviceNet Products 1792D-88HCCBL HIGH CURRENT BLOCK CABLE

RSI Software Products 9301-2SE3300ITU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (IT)

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Motion Control MPL-B4540F-RJ22AA MOTOR,SERVO,10.2 NM,3000RPM,RSLVR,460V,11KG

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IC646MRB159 Logic PC 1500 Tag Runtime System

MTR-1N42-H-N-A-E-0 Stepping Motor Nema42, Parallel Wdg

SA07-025 MATRIX Maintenance Training (1 day)

20BC056A0AYNANA0 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11ND2P1AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF5P7-AS PowerFlex EMC Filter

2711P-RN6K PanelView Plus Communication Module

281D-F12B-10B-RR-3FR ArmorStart Direct Online RVSG Starter

C200H-OC221 輸出單元, 8點, 繼電器 250VAC/24VDC 2A

1492-PLTKIT IEC X-Y Plotter Kit

接口模塊 6ES7460-0AA01-0AB0 IM460-0 發送器接口模塊，用于集中連接,最大 3m

變送器 3RS10301DW00

1497-C-M4-0-N Control Circuit Transformer

1606-XL180B Power Supply XL 180 W Power Supply

1762-IQ16 MicroLogix 16 Point Digital Input Module

188-K3C160 Miniature Circuit Breaker 16 A

194L-G3154N Control Knob Black

2090-CPBM7DF-04AA05 MP-Series 5 m Length Pwr and Brake Cable

2090-XXNFT-S25 TL-Series 25 m Length Feedback Cable

BC647PSF100 Proficy Process Systems 1000 I/O with iFIX with Global Care

GC647PME010 GlobalCare Complete for Proficy Change Management Server Machine Edition Version - 10 Concurrent Users

IC200MDL331 Output 120VAC 2 amps per point isolated 8 points

IC646NWV025 WebView - 25 Pack License

IC647MOAC MOA:Klockner Moeller MOA Series

IC676CBLPWB005 IP67 Power Cordset - 0.5 Meters

IC697MSC801 GMR Redundancy System, 386, 2K TMR I/O, (Rack, P/S, CPU, RAM, 3-GBC)

IC800SSI104RS1RR 4.3A, 115/230V, S2K Servo Controller for MTR Series Motors

SoftLogix System 1789-STRT1DE SOFTLOGIX 5800 STARTER KIT GERMAN

Industrial Computers 6189-RDB10C VVCE 1000, KEY/TOUCH DISPLAY MODULE

Process Control 9399-RSBACLUG RSBATCH ACTIVEX CONTROLS LIBRARY USER'S GUIDE

Operator Interface 2711-B5A16 PV550 MONO KEY&TOUCH, DF1 & RS232 PRINT

Support 9303-23S0E40S SUPPORT RENEWAL CONTRACT FOR 9303-23S0E40

Support 9371-EPNE3R SUPT REINSTATEMENT CONTRACT FOR 9371EPNE3

ControlNet Products 9355-WABOEMENE RSLINX OEM - ENGLISH

RSI Software Products 9301-2SE2500ESU4 RSVIEW32 WORKS 150-100K UPGRADE IN-SUPT (ES)

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Motion Control 2090-UXNPBMP-16S01 CABLE,460V,NON-FLEX,MOTOR POWER,MP,16 GAUGE,1M

CBL-3C-RD-30 Resolver Cable, MTR-3S & MTR-3N Series Servo Motors, 30 Ft.

IC641CTL937 CIMPLICITY Control Programmer Tooolkit

IC800SLM040N2KE25 400W, 230 VAC SL Servo Motor, 2.5K Quad Encoder

OC647IPWRTS1CLN-50 iPower Option - TS per Client

20AE017C3AYNNNC0 PowerFlex 70 AC Drive 17 A at 15 Hp 20A

20DD077A3ENNACANE PowerFlex 700S AC Drive 77 A 60 Hp 20D

20P41AD667RA0NNN PowerFlex 460V AC 400 HP DC Drive

2711P-B15C22A9P-B PanelView Plus 7 Graphic Terminal

280-PWRM35A-M025 ArmorStart Three-Phase Power Media

MPT-CN300-CH 通訊電纜 3M

1492-MCEA140 Gfep 40 A Circ Brkr, 30 Ma , 1 Pole

1494V-FS200 Fuse Block

軟啟動器 3RW44652BC44

運行版軟件 6AV2104-0BA04-0AA0 SIMATIC WinCC Runtime Advanced 128 PowerTags V14

1585J-M4EBJM-10 RJ45 Ethernet Media

1756-N2 ControlLogix Empty Slot Cover

188-K1B100 Miniature Circuit Breaker 10 A

194E-FA40EX-PD10 194E Load switch

2090-CFBM7DD-CEAF25 Kinetix 25m Flexible Cable

2090-U3BC-D4409 Ultra 3000 Breakout Board Cable

BC646MRA700 View Runtime 700 I/O with Proficy GlobalCare Complete

GC647ASC005 GC SDK 5 Pak

IC200ACC201 Expansion terminator, quantity 1

IC646CGMS00 CIMP Server GM Site License (SW Key)

IC647IFPLRN00150M iFIX Plus SCADA 150 I/O Runtime (M4 Part)

IC660MCK501 PCIM 6-Position Mating Connector (Qty 2)

IC697ADC701RR Access 90 Display Coprocessor

IC756XRT049 Intel x86 DV Tools Runtime 10-49, Per User

FlexLogix System 1794-TBNK CONFORMALLY COATED, NEMA TERMINAL BASE

GuardPLC Systems 1755-L1 GUARDPLC 2000 - MODULAR SAFETY PROCESSOR

Process Control 1757-UPGSIFL UPGRADE GE API LICENSE QUICKBUILDER I/F

Operator Interface 2711P-K12C6D2 PV PLUS 1250, KEYPAD, RIO/DH, DC PS, EXT MEM

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Support 1784-DP2S SUPPORT PLAN 1784-DP2 RENEWAL

Support F1785-L80ESERE FIRMWARE UPGRADE FOR 1785-L80E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350FRU2 RSVIEW32 WORKS 300-5K UPGRADE IN-SUPT (FR)

RSI Software Products 9701-VWSS250FRU2 RSVIEW SE 100 TO 250 DISPLAY UPGRADE (FRENCH)

RSI Software Products 9399-WAB32LUGFR RSLINX LITE USER GUIDE (FRENCH)

Motion Control 8720MC -D078-AA- 78 AMP C CHASSIS DRIVE, ENCLOSURE., LESS OPTIONS

BC646MRA000 View Runtime 8,000 I/O

IC300OCS980 OCS250 Demo with Case

IC752WTE001 Display Station 2000 Series - 10.4" active matrix VGA (640x480) resistive touchscreen, Pentium 233MHz, 64MB RAM, 6.4 GB HD, Ethernet, 300pt count CIMPLICITY HMI, field detachable front/rear housing and Win '95

MTR-3T44-J-R-0-M-0 MTR series metric servo motor with resolver

20AC8P7A0AYNNDC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC011A3EYYAEANE PowerFlex 700S AC Drive 20D

20G1ALD545AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-D024N114 PowerFlex 525 11kW (15Hp) AC Drive

2711T-T10R1N1 MobileView Tethered Operator Terminal

FR-E540-3.7K 6.8 KVA 9A 3.7KW 3相AC380V/50Hz/60Hz

1492-L6T IEC Term Blck 8.1x90x38mm Spr Clp

1494F-D30 Disconnect Switch

軟啟動器 3RW44342BC46

電源 6EP1 333-4BA00 PM1507：額定輸入電壓 120 V / 230 V AC 自適應，輸出 24 V / 8 A

1585D-D4TBJM-0M3 Micro D-Code, QD Style Ethernet Media

1747-M13 SLC 64KB Memory Module

1794-ADN Flex DeviceNet Adapter

194E-AA16-PE 194E Load switch

2071-TBIO Kinetix 3 Limited I/O Breakout Board

2090-CSWM1DF-14AA07 Kinetix Cable Single DSL 2090-Series

20AC2P1A0AYNNNC1 PowerFlex 70 AC Drive 20A

GC646MNT700 Proficy GlobalCare Complete for Logicmaster 90-70

HE693IBMOIU-57 Personal Computer Programming Utility for all Release 3.0 OIUs

IC609EXP101RR UL Listed Series One Junior Expansion 115Vac I/O

IC647HSTSC10000KM Server to Server Collector for Historian - Standard Server 10,000,000 Points (M4 Key)

IC660BBA023 Block 24/48VdcThermocouple Input 6 Channels

IC694MDL660 RX3i 24VDC Input Module 32 point. Module is supported by serial bus andis not limited to the universal base or expansion base. The module requires a terminal block (IC694TBB032 box style or IC694TBS032 spring clamp style terminal block). Terminal

IC756WDC009K-20 DV Dev Sys (Pro) VB, C++, Kor v2.0

MicroLogix 1500/1769 System 1769-CRR3 3.28 FT (1 M) RIGHT-TO-RIGHT BUS EXPANSION CABLE

PLC-5/1771 System 1785-KE DATA HWY PLUS RS-232C INTERFACE MODULE

Distributed I/O 1797-IBN16 EX NAMUR DIGITAL INPUT MODULE, 16 PT.

Operator Interface

Support 9321-PLC5R SUPT REINSTATEMENT CONTRACT FOR 9321PLC5

Support 9358-HSTS2100S SUPT RENEWAL CONTRACT FOR 9358HSTS2100

Support F1772-LVSERB FIRMWARE UPGRADE FOR 1772-LV PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD300NXDEE RSLOGIX 5000 STD., RSNETWORX BUNDLE, DEU

RSI Software Products 9304-WVPR300DU2 UPGRADE: IN-SUPT: WINVW 256 TO WINVW PRO RT 3000

RSI Software Products 9358-PLTM2600U2R UPGRADE: OUT-SUPT: PLANTMETRICS 10 TO 200 WORKCELL

Motion Control 8720SM-093-S6TAS1 93 KW/176 AMP, 750 VDC, AC MOTOR WITH SRS60 ENC.

A06B-0113-B175#7008 B0.5/3000 Servo Motor, Holding Brake, 32K Serial Encoder

IC200UAA007-24 Qty of 24, 28 point PLC, (16) 120VAC In, (12) 120VAC Out, 120V/240AC Power Supply. Battery (IC200ACC403) is required for data retention

IC752BCL101 Datapanel 150/160/240E to SNP (25 pin to 15 pin)

MTR-1350-N-A-E-S MTR series NEMA 34 splashproof stepping motor with parallel winding connection

ZA06B-0085-B203 B22/2000is servo motor with 128k serial encoder

20BD2P1A0AYNANC0 PowerFlex 700 AC Drive 2.1 A at 1 Hp 20B

20G11TC540AN0NNNNN PowerFlex 755 AC Packaged Drive

25-JBAD PowerFlex 520 Frame D NEMA/UL Type 1 Kit

140XCP90000C Quantum RAM電池備用模塊, 用于ESI061和EHC105, CC

FRN30F1S-4C 44 KVA 59 A 30KW 3相AC380V/50Hz/60Hz

Z-15GQ2-B 觸點:1開/1閉,15A 250VAC機械壽命:1000萬次 按鈕型

1492-SPM3C160 Mcb Supplementary Protector 16 A

軟啟動器 3RW40471TB05

熱電阻模擬量輸入模塊 6ES7 231-5PF32-0XB0 SM 1231 AI 8 x 16 位熱電阻

150-SB4NBD SMC-50 SOLID STATE MOTOR CONTROLLER 180A

1734-RTBS POINT I/O Accessory

1783-MX04T04E Stratix 8000 4+4 Port PoE Exp. Module

193-ESM-IG-60A-E3T E300/E200 60 Amp Sensing Module

20-750-I1B-C770D740 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-14AF75 MP-Series 75 m Length Power Cable

2098-DSD-HV220-SE Ultra 3000 22kW with SERCOS Servo Drive

GA647IFCLNTS010 GCA iFIX iClientTS 10 Additional Users

GP-0602NT-H1SB GagePort LVDT NT (Half Bridge H1 Blocks) - Sales BOM.

IC5005TAX0110 PanelPC 15 inch Standard Unit with Windows XP and Stainless Steel Bezel

IC647HSTAE3KM Alarm and Events Option for Historian - Standard Server 2500 Points (M4 Key)

IC647SRVPPCREW PA Solutions Pack Crew Scheduler

IC693MDL740 12/24 Vdc Output, 0.5 Amp, Positive Logic (16 Points)

IC756HDV010E-99 DV Draw Development on HP/UX Op Sys, English, Version 9.9

Pico Controllers 1760-L12DWD 12 I/O PICO CONTROLLER W/RTC, 12V DC

PLC-5/1771 System 1771-IQ16K CONFORMALLY COATED,ISOLATED INPUT MODULE,24V DC

Distributed I/O 1791D-0V16PX 24 VDC COMPACTBLOCK I/O EXPANSION, 16 OUT SINK

Communications 1784-PCMS 1784PCMK/B OR 1784PCMKS/A RIO CBL (3 PIN PHOENIX)

Operator Interface 2706-P92C INVIEW MESSAGE DISPLAYS

Support 9701-VWMR015AR SUPT REINSTATEMENT CONTRACT FOR 9701VWMR015AENE

Support 9515-RSNHS005S SUPT RENEWAL CONTRACT FOR 9515RSNHS005ENE

EtherNet/IP Products 2711-T10G20L1 PV1000 GRAYSCALE TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE340ESU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (ES)

RSI Software Products 9356-PRO2300U1R UPGRADE: OUT-SUPT: RSSQL STD.150 TO PROF.1500 TAG

Motion Control 1326AB-B720F-S2L MOTOR,SERVO,460V,31.8NM,5000RPM,SINGL,IP67

4161-902-N12 4161 NEMA 12 LENS KIT

HMI-COV-202 FRONT SHEET COVER FOR 10.5"

IC693CPU350 CPU 350 Module (32K Bytes user memory, 4K I/O, 8 Racks), no built-in Serial Ports .22msec/K

SM1000SMC Obsolete - QUICKMARQUEE CONTROLLER

TRM-21006683 Connector for Target series axis module I/O connector J1 or analog I/O module connector J1 or digital I/O module connector J1

20BD011A3AYNACC0 PowerFlex 700 AC Drive 20B

20G11BC1K1JN0NNNNN PowerFlex 755 AC Packaged Drive

22B-V2P3F104 PowerFlex 40 0.4 kW (0.5 Hp) AC Drive

416NHM30030A Quantum Modbus Plus PCIadapter for PCs,with Plug

284G-FVD6P0S-25-RRG-CBG-DB1-EMI ArmorStart 284 Controller

H3CA-8 220VAC,0.1s-9990h, 二常開/閉?觸點:5A

1492-SPM1D005 MCB Supplementary Protector 0.5 A

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電機啟動器 3VU13402NJ00

150-C25NCD SMC-3 25A Smart Motor Controller

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1770-XO PLC-2 Lithium Battery

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195-GA10 Auxiliary Contact

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2093-ASP06 Kinetix 2000 Shunt Module

CP8B-1WPB-0070-AZ Right angle power cable for B0.4/5000is or B0.5/5000is or B1/5000is or BM0.5 or BM1 motors. 7 m

GFA-406 Controller Solutions Catalog

IC200UEX209 28 point expansion. (16) 120VAC In, (12) Relay Out (2 @ 10 amp & 10 @ 2 amp), 120/240VAC Power Supply. (includes IC200CBL501)

IC647AEC100 PA Efficiency Client 100 Pak

IC647PCMS05 Proficy Change Management Electronic Signature Option - 5 Concurrent Users

IC693CHS391 Base, CPU, 10 Slots, Use With CPU331/CSE331 and above

IC754CGF08CTD Control Fully Loaded 8 Inch TFT GEF

IMC-78005773RR IMC Stepper Controller Special Order for CIM only

SLC/1746 System D1746-6.18 SLC500 OPEN-LOOP VELOCITY CONTROL MOD. USER MANUAL

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Application-specific products 1404-M805B-DNT MASTER MODULE-PQ DNET COM-24V P/S

Operator Interface 2711-T10C12L1 PV1000 COLOR TOUCH, PBUS & RS232 PRINT

Support 9301-2SE3400ITR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400IT

Support 9381-PA10KENS SUPT RENEWAL CONTRACT FOR 9381PA10KEN

DeviceNet Products 1790-T16BV0X LDX I/O, 24VDC,16 UNIVERSAL IN EXPANSION, TERM BLK

RSI Software Products 9301-2SE3300ZHE RSVIEW32 RUNTIME 1500 (CHINESE)

RSI Software Products 9358-PB30ENE RSBIZWARE BATCH FOR PROCESSLOGIX 30 UNITS

Motion Control MPL-B520K-SK22AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,460V,11.3KG

Motion Control 9101-1479 MATING CONNECTOR KIT/J5 9 PIN MINI D (SOLDER CUP)

GQPK2D101L2P 6" LCD MONO QUICKPANEL WITH CE MARK GE LABEL

IC646MRD700 Logic PC (HRT) 700 Tag Runtime System

MTR-3T24-H-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SNAP 6C5 PC Port is 25-pin male and port on CNC is 25-pin male. This is for Xon /Xoff communications.

20BC072A0AYNACC0 PowerFlex 700 AC Drive 72 A 37 kW 20B

20F11NE2P7AA0NNNNN PowerFlex 753 AC Packaged Drive

22148-222-01-R SOCKET CONNECTOR

140CPU53414BC Quantum Quantum 534 PLC CONTROLLER CC

281D-F23Z-25D-CR ArmorStart Direct Online RVSG Starter

C200H-OD501 多點I/O單元, TTL輸出 5VDC 35mA 32點

1492-RAIFM4-3 Connection Products