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增材制造驅動創新設計

RenAM 500Q的主要驅動力 — 內置創新型光學系統是雷尼紹各部門（控制部、軟件部和機械工程部）齊心協力為RenAM 500Q設計的關鍵組件。
摻鐿光纖激光束進入光學系統后，由通過精密振鏡底座驅動的四對掃描振鏡引導，掃描振鏡旋轉，引導激光束覆蓋在加工托盤的粉末上。光學系統也會動態聚焦激光，不斷調整焦距，確保光束角度在平坦的工作區域內發生變化時光斑尺寸保持不變。要在粉末床上實現高精度加工，需借助專業的光學和控制工程技術；而這些技術經過雷尼紹多年來在REVO（用于坐標測量機）等產品上不斷研發改進，已經非常成熟。
雷尼紹利用自有增材制造 (AM) 技術生產出RenAM 500Q的光學系統。采用該技術一方面可使掃描振鏡的封裝更加嚴密，另一方面還可以設計出內部隨形冷卻水道，確保光學系統具有精確的熱穩定性。雷尼紹在制程中利用增材制造技術實現了上述創新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場主流的中型增材制造設備所面臨的瓶頸問題。
光學系統從構思到成品，離不開組合制造技術的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對批量生產，對零件、增材制造支撐結構及制造設計進行了進一步優化。
釋放生產力

新型四激光系統在不增大工作臺尺寸的情況下，可將生產效率提升3倍之多。大型增材制造設備通常會面臨較多問題，包括：材料庫存的增加、重型基板的機械裝卸、較大工作區域內保護氣體的效率、資金成本的增加以及占地面積的增大等。要生產大型零件，必須消化這些不利因素，但就市場吸引力而言，中型設備更具優勢。目前，中型設備面臨的主要阻礙是激光器數量有限而降低生產效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統的系統架構為基礎開發而成，兩者均可用于批量生產，但是存在一些明顯差異。最大的區別是RenAM 500Q有四個激光器，但是所有子系統都必須根據生產量的增加情況重新進行設計。此外，四個激光器在增材制造過程中對粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會增加濾芯（用于收集粉塵）等其他子系統的作業負擔。因此，雷尼紹的做法是在氣流中裝設一個熱轉換器來保持加工溫度的穩定性，同時利用預過濾旋風分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環利用率。
其他改進措施包括改善整個加工區域的氣流穩定性，顯著減少流程間的清潔作業量。RenAM 500Q在整個加工區域設置有四個激光器，因此保持光學系統和粉末床之間的精確位置關系也至關重要。工程技術的進步有助于確保上述目標的實現，這些進步包括使用精密運動配件重新定位刷粉器、縮短設置時間以及提高重復精度等。
結構緊湊，潛力巨大

要高效使用四個激光器，需進行更多的前期規劃和工藝過程管理工作。最直接的切入點是讓每個激光器加工一個或一組獨立零件。如此一來，激光器便可并行作業。初步研究顯示，同時加工多個相鄰零件時需格外小心，因為加工一個零件排放的廢氣可能會影響另一個零件。結果表明，盡管加工出的零件表面光潔度存在一些細微差異，但總體而言，激光器并行作業是一種最容易管理的加工情形，也是推薦給大多數用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應用場合。顯然，可以使用四個激光器加工同一個零件，并且由于雷尼紹RenAM 500Q的每個激光器都能覆蓋整個金屬粉末床，用戶因而可以選擇最優化的加工策略。
 

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